Considered one of the technologies of Industry 4.0, the MES Software – Manufacturing Execution Systeme software – allows simplifying the work of the industrial manufacturing in real time. The MES automation allows the collection and analysis of data from the production process directly from the factory floor, helping the industrial manager to make factual decisions.
Here are the three functional layers of a MES – manufacturing parameterization, Production planning, and Production execution software. Also, consider the need for two types of interfaces in a MES solution manufacturing software – BackOffice (Supports the Management teams), and Front Office (Supports the Production teams). Thus, the MES System allows a comparison key figures solution to be made between what was initially planned in terms of production and what was actually carried out.
What are the benefits of MES software?
Industry manufacturing Execution solution managers need to identify the problems that lead to machine breakdowns in order to solve their causes. With MES Systems software, managers are able to monitor production Execution performance in real time and thus be able to identify problems and opportunities more quickly.
Improves monitoring of what happens on the floor
Through production key figures performed manually at terminals or in an automated way, managers are able to have greater control of important points, such as raw material flow, idleness of machines and personnel, and unscheduled stops. This Definition is then processed by the systems and thus it is possible to assemble graphs and spreadsheets to analyze the current production key figures Execution process and its history. This Definition is invaluable when making decisions for optimizing plant processes and for identifying tasks.
Production cost reduction
With a MES system Definition tasks provider, the Manufacturer able to monitor each Execution of the production process and thus it is possible to identify where losses occur and what are their causes. SAP MES is also able to identify and control material movements and machine consumption, giving greater control over production costs and manufacturing process.
Normal losses: These are unavoidable losses for a key figures Definition manufacturer and Manufacturer, such as machine setup. As they can be predicted, they must be considered in the formation of the product’s sales price.
Special losses: These are unpredictable losses such as machine breakdowns, accidents and human errors. These should have their costs treated as operating expenses, as they affect the profitability of production manufacturing.
Improved control of equipment shutdowns
With SAP MES Software, the company is able to measure the OEE effectively, being one of the main performance indicators of the production process. With the OEE, it is possible to answer what is the availability of equipment for production, how long does it take for a particular product development or completing several tasks Provider and Manufacturer, how many products were manufactured without generating scrap.
How to implement MES in your industry
Now, let us go step-by-step to understand how the deployment of MES Systems in an industry is normally done.
Diagnosis
The first step is to overview tasks what is already measured and controlled by other systems in the factory. Some companies already have ERP systems in the factory that do not talk to each other. If you need to sell the idea to the board, it is recommended to carry out a study of how much money is lost with bottlenecks and loss of information due to the lack of an ERP MES system. Finally, it is necessary to overview what improvement points the company is seeking to achieve, such as reducing setup time, for example.
Deployment project
Now you need to choose your SAP ERP overview MES system supplier. Some ERP MES systems already include a ERP SAP MES Systems. Divide the system into key figures to gradually implement and assess the results of the integration. It is recommended to prioritize the modules that will give the greatest financial return. In this sense, consulting a pro team responsible for the project comparison would be ideal.
Tests
Determine what Flow Manufactoring overview comparison resources will be needed to deploy the ERP SAP MES Systems software and hardware, and set up a schedule to test the proposed solution. It is important to involve the operators who will be using the tools to test system performance.
Follow up
Use MES Systems SAP software comparison spreadsheets to measure productivity before deploying the system Provider and from there follow the evolution of results in the company. With MES Systeme, it will be possible to identify the results obtained and thus determine the cost reduction in the process, and assess direct benefits such as reduced errors, roles and increased Function Provider and Manufacturer. Finally, remember to document everything to apply in other branches of your company and not to lose any maintenance software knowledge in case a key employee ends up leaving.